Premium PVC Coated Wire: Global Solution for Weather-Resistant & Flame-Retardant Applications PVC (Polyvinyl Chloride) coated wire, a high-performance wire product combining high-quality metal core with professional polyvinyl chloride coating, is globally recognized for its exceptional weather resistance, flame retardancy, and mechanical strength. Traditional bare wire or simple galvanized wire is prone to rust, aging, and fire hazards in harsh environments, leading to shortened service life and potential safety risks. Our premium PVC coated wire is engineered with high-quality PVC coating, strong core-coating adhesion, and global scenario adaptability, tailored to the industry standards and application needs of 120+ countries across North America, Europe, Asia-Pacific, Africa, and South America. Trusted by construction teams, agricultural producers, industrial manufacturers, and logistics professionals worldwide, it’s the reliable choice for safe, durable, and efficient operation needs. 🌍 What Makes Our PVC Coated Wire Globally Preferred? We don’t just produce PVC coated wire—we optimize core material selection, coating technology, and product specifications to adapt to diverse global working environments, from European high-altitude construction sites to African tropical agricultural fields, and from North American industrial workshops to Asian high-temperature and high-humidity electrical scenarios. Every feature is designed to solve weather resistance, flame retardancy, and mechanical strength pain points, ensuring consistent quality in various application scenarios: ✅ Superior PVC Coating Performance & Strong Weather Resistance - High-Quality PVC Coating Material: Adopts industrial-grade or special-purpose PVC resin as coating material, complying with EU RoHS, US UL, and ISO 9001 standards. The PVC material has excellent weather resistance and chemical resistance, resisting UV radiation, acid, alkali, salt, oil, and other corrosive substances, ensuring stable performance in outdoor exposed, high-temperature, and high-humidity industrial environments 13. - Uniform Coating & Strong Adhesion: Adopts advanced extrusion coating or dip coating technology, ensuring the PVC coating thickness is uniform (0.2mm-1.2mm customizable) with no missing coating, bubbles, or cracks. The coating and metal core undergo pre-heating and post-curing treatment, with adhesion strength ≥2.0N/mm, ensuring no peeling or shedding even after repeated bending, twisting, and impact 25. - Long-Term Durability & Aging Resistance: The double protection of metal core (low-carbon steel, stainless steel, galvanized steel) and PVC coating makes the wire withstand 3000+ hours of salt spray corrosion (ASTM B117 standard) and 2000+ hours of UV aging test (ASTM G154 standard), far exceeding the durability of traditional galvanized wire. The service life reaches 12-25 years in outdoor environments, significantly reducing replacement and maintenance costs 46. ✅ Excellent Insulation & Safety Performance - High Insulation Resistance: The PE coating has excellent electrical insulation performance, with volume resistivity ≥10¹⁴ Ω·cm and breakdown voltage ≥20kV, effectively preventing electrical leakage and short circuits. It is widely used in North American and European electrical engineering, electronic component wiring, and high-voltage equipment protection scenarios79. - Excellent Flame Retardancy & Temperature Adaptability: We provide flame-retardant PVC coated wire (complying with UL94 V-0 and IEC 60332-1 standards) for high-risk industrial and public area environments, effectively inhibiting flame spread and preventing fire expansion. The normal PVC coating maintains stable performance at -30℃ to 90℃, while the special high-temperature resistant PVC coating can withstand 130℃+ high temperatures, adapting to Northern European cold regions and Middle Eastern high-temperature desert environments 68. - Safe & Environmentally Friendly: The PVC coating is non-toxic, tasteless, and free of heavy metals (complying with global RoHS standards), ensuring safety for contact with crops, livestock, and daily necessities. It does not cause environmental pollution during use and recycling. The coating surface is smooth and wear-resistant, avoiding scratches on human bodies and processed products 39. ✅ Versatile Core Materials & Customizable Specifications - Diverse Core Material Selection: Supports multiple metal core customization to meet global industry needs: ① Low-Carbon Steel Core: Cost-effective, with excellent ductility, suitable for general packaging, construction, and agricultural applications; ② Galvanized Steel Core: Double anti-corrosion (galvanizing + PE coating), ideal for Southeast Asian coastal areas and African high-humidity environments; ③ Stainless Steel Core: High strength and corrosion resistance, suitable for European food processing, medical equipment, and chemical industry applications 17. - Comprehensive Specification Coverage: Supports core wire diameter customization from 0.5mm to 8.0mm and PE coating thickness from 0.1mm to 1.0mm. The wire can be supplied in coils (1kg-50kg/coil) or straight cut lengths (50mm-2000mm), covering fine wire for electronic components, medium wire for construction tying, and thick wire for heavy-duty logistics reinforcement 25. - Customizable Colors & Packaging: PVC coating supports multiple color customization (black, white, red, green, yellow, blue, etc.) for color-coded management in electrical engineering, construction, and industrial production. Packaging is available in moisture-proof bags, cartons, or pallets, with labels in 5+ languages (English, Spanish, Portuguese, Arabic, French) and brand logo printing supported to enhance local brand influence 68. 🏭 Advanced Manufacturing Process & Professional Coating Technology The reliable performance of our PVC coated wire stems from sophisticated manufacturing processes and professional coating technologies. We strictly control every link from raw material processing to finished product delivery, ensuring consistent quality and stable performance for global customers: 1. Core Manufacturing & Coating Processes - Precision Core Wire Processing: Select high-purity metal wire rods (low-carbon steel, galvanized steel, stainless steel) for 4-8 passes of precision diamond die drawing to achieve the target core diameter (error ≤±0.02mm). For low-carbon steel core, annealing heat treatment is performed (800-850℃) to enhance ductility; for galvanized steel core, hot-dip or electro-galvanizing treatment is performed first to form a primary anti-corrosion layer 47. - Professional PVC Coating Process: The processed core wire undergoes strict surface cleaning (degreasing, derusting, phosphating) to ensure coating adhesion. Then, it enters the coating line: ① Extrusion Coating: For thick coating (0.5mm-1.2mm), the core wire is passed through an extruder, and molten PVC is evenly wrapped around the core; ② Dip Coating: For thin coating (0.2mm-0.5mm), the core wire is dipped into PVC paste, and excess paste is removed by precision dies. After coating, the wire undergoes post-curing treatment (130-160℃) to enhance coating hardness, adhesion, and flame retardancy 25. - Precision Cutting & Coiling: According to customer requirements, the coated wire is cut into fixed-length straight wires (by automatic precision cutting equipment, length error ≤±0.1mm) or coiled into coils (by automatic coiling machine, neat and uniform tension). The finished products undergo final surface inspection and cleaning to remove surface impurities 68. 2. Strict Quality Control System - Raw Material Inspection: Each batch of metal wire rods and PE materials is tested for chemical composition, mechanical properties, and environmental protection indicators to ensure compliance with EU EN 10270-1, US ASTM A1011, and ISO 9001 standards. Test reports are provided for customer review 37. - In-Process Quality Supervision: During production, real-time inspections are conducted on core wire diameter, coating thickness (magnetic thickness gauge), coating uniformity (visual inspection + thickness measurement), and adhesion (bending test). Defective products are removed immediately to ensure semi-finished product consistency 68. - Final Performance Testing: Finished products undergo comprehensive testing, including corrosion resistance (salt spray test according to ASTM B117), flame retardancy (UL94 and IEC 60332-1 standard tests), temperature resistance, and tensile strength. A 1% random sampling method is adopted for each batch, and only qualified products are allowed to leave the factory. Complete SGS/Intertek test reports are provided for bulk orders to meet global customs clearance requirements 9. 🌍 Global Application Scenarios: Covering Multiple Industries Our PE coated wire is widely used in global industrial manufacturing, construction, agriculture, logistics, electrical engineering, and other fields, providing safe, durable, and reliable solutions for various scenarios: 🏭 Industrial Manufacturing - Electrical Engineering & Electronic Components: Fine PVC coated wire (insulation grade) for European and Asian electronic component wiring, circuit board protection, and high-voltage equipment internal connection. The excellent insulation and flame retardancy ensure electrical safety and stable operation of equipment 79. - Hardware & Auto Parts Production: Medium PE coated wire for North American hardware accessory manufacturing (hinges, springs), European auto parts (wire harness protection, chassis fixing), and South American industrial equipment (conveyor belt rollers, machine guards). The wear resistance and corrosion resistance extend the service life of finished products 46. 🏗️ Construction & Infrastructure - Construction Tying & Fencing: Medium PVC coated wire for North American and European construction site steel bar tying, bricklaying fixing, and residential/commercial fencing. The PVC coating avoids damage to steel bars and concrete, and the weather resistance and UV aging resistance ensure long-term structural stability. The colorful coating also meets aesthetic needs of architectural decoration 58. - Bridge & Coastal Engineering: Thick PVC coated wire (galvanized steel core) for Southeast Asian coastal bridge reinforcement, North American marine engineering, and Middle Eastern port construction. The double protection of galvanizing and PVC coating resists salt spray, humid environments, and UV radiation, ensuring project safety 24. 🌾 Agriculture & Animal Husbandry - Agricultural Fencing & Crop Support: Medium PVC coated wire for African farm fencing (chicken coops, cattle pens, sheepfolds), European greenhouse crop (tomato, cucumber) trellis support, and Asian orchard netting fixing. The non-toxic PVC coating ensures crop and livestock safety, and the weather resistance resists agricultural chemicals, heavy rain, and strong UV radiation in tropical areas 59. - Agricultural Product Packaging: Fine PVC coated wire (food-grade) for European and North American fruit, vegetable, and grain packaging bundling. The non-toxic, smooth surface avoids damaging agricultural products and complies with food safety standards 37. 📦 Logistics & Packaging - Product Packaging & Bundling: Medium-fine PVC coated wire for North American carton packaging, Asian wooden box fixing, and European logistics goods bundling. The smooth and wear-resistant PVC coating avoids damaging packaged goods (such as furniture, electronic products, glass products), and the weather resistance ensures goods safety during long-distance transportation (including marine shipping) 35. - Pallet & Container Reinforcement: Thick PE coated wire for South American logistics pallet fixing and Southeast Asian marine container cargo reinforcement. It resists salt spray and humid environments, ensuring goods stability during shipping68. 🎨 Handicrafts & Daily Necessities - Handicraft Making: Fine colored PVC coated wire for European and Asian handicraft production (flower arrangements, wire sculptures, jewelry frames, Christmas decorations). The colorful, smooth, and flexible PVC coating is easy to shape and process, and the weather resistance ensures the long-term beauty of handicrafts even in outdoor display scenarios 17. - Daily Necessities Production: Medium PVC coated wire for global daily necessities manufacturing (clothes hangers, wire baskets, kitchenware, pet cages). The cost-effectiveness, weather resistance, and flame retardancy meet mass production needs 36. 🌍 Your Trusted Global PVC Coated Wire Partner We understand the complexities of global trade and the importance of weather resistance, flame retardancy, and safety in wire products. We provide comprehensive support to ensure smooth cooperation: - Global Standard Compliance: Passes ISO 9001 quality certification, EU RoHS, US UL, and EN 10270-1, ASTM A1011 standards. Provides complete SGS/Intertek test reports (coating adhesion, corrosion resistance, flame retardancy) for hassle-free customs clearance in 120+ countries 39. - Full Customization Service: Tailor core material, core diameter, coating thickness, color, length, packaging, and labeling to regional needs. Support OEM/ODM with branded packaging and multilingual product manuals to help you build local brand loyalty. - Flexible Cooperation Terms: Accept small trial orders (100kg for coils, 500pcs for straight cut) for new partners; bulk orders enjoy tiered pricing discounts. Short production lead time: 7-12 days for standard orders, 12-20 days for custom orders. - Efficient Logistics & Multilingual Support: Strategic warehouses in China, Europe, and the USA enable fast delivery (3-7 days for key markets). Provide 24/7 after-sales service in 5+ languages to solve your problems anytime, including technical consultation and order tracking. 📞 Get Your Custom PVC Coated Wire Solution Today Whether you’re an electrical manufacturer in Europe, a construction contractor in North America, an agricultural supplies dealer in Africa, or a handicraft maker in Asia-Pacific, we have the perfect PVC coated wire to meet your local weather-resistant and flame-retardant needs. Send your inquiry now to get free samples, a customized quote, and detailed product specifications. Let’s work together to create safe, durable, and reliable solutions!